Maytag MDG-75 Manuel d'installation

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For replacement parts, contact the distributor from which the dryer
was purchased or
MAYTAG
403 West Fourth Street North
Newton, Iowa 50208
(515) 792-7000
122299MS/tcosta Part No. 113123
WARNING: For your safety the
information in this manual must be
followed to minimize the risk of fire or
explosion or to prevent property damage,
personal injury or death.
Do not store or use gasoline or other flammable
vapor and liquids in the vicinity of this or any
other appliance.
WHAT DO YOU DO IF YOU SMELL GAS
* Do not try to light any appliance.
* Do not touch any electrical switch; do not use
any phone in your building.
* Clear the room, building or area of all
occupants.
* Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
* If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
AVERTISSEMENT: Assurez-vous de bien
suivre les instructions données dans cette
notice pour réduire au minimum le risque
d’incendie ou d’explosion ou pour éviter tout
dommage matériel, toute blessure ou la mort.
Ne pas entreposer ni utiliser d’essence ni
d’autres vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre
appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
* Ne pas tenter d’allumer d’appareil.
* Ne touchez à aucun interrupteur. Ne pas
vous servir des téléphones se trouvant dans
le bâtiment où vous vous trouvez.
* Évacuez la pièce, le bâtiment ou la zone.
* Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions
du fournisseur.
* Si vous ne pouvez rejoindre le fournisseur
de gaz, appelez le service des incendies.
L’installation et l’entretien doivent être assurés
par un installateur ou un service d’entretien
qualifié ou par le fournisseur de gaz.
MDG-75
(Direct Spark Ignition)
Installation Manual
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Résumé du contenu

Page 1 - Installation Manual

For replacement parts, contact the distributor from which the dryerwas purchased orMAYTAG403 West Fourth Street NorthNewton, Iowa 50208(515) 792-70001

Page 2 - Important

6SECTION IISPECIFICATIONS/COMPONENT IDENTIFICATIONA. SPECIFICATIONS* For non-reversing models.** A minimum of 3/4” pipe must be supplied to the

Page 3 - FOR YOUR SAFETY

7* Duct size varies with installation conditions.NOTE: Manufacturer reserves the right to make changes in specifications at any time without notice o

Page 4

8B. COMPONENT IDENTIFICATION1. Dryer Front ViewIllus. No. Description1 Controls2 Control (top access) Door Assembly3 Main Door Assembly4 Lint Compart

Page 5 - Table of Contents

92. Dryer Rear ViewIllus. No. Description1 Heating Unit2* Electric Service Relay Box3 Tumbler Bearing Mount Assembly4 Idler Bearing Mount Assembly5 B

Page 6

10SECTION IIIINSTALLATION PROCEDURESInstallation should be performed by competent technicians in accordance with local and state codes. In theabsenc

Page 7 - SECTION I

11CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors. Every 6months, inspect the exhaust ducting and remove any lint

Page 8 - B. SAFETY PRECAUTIONS

12C. DRYER ENCLOSURE REQUIREMENTSBulkheads and partitions should be made of noncombustible materials and must be located a minimum of 12-inches (30.4

Page 9

13D. FRESH AIR SUPPLY REQUIREMENTSWhen the dryer is operating, it draws in room air, heats it, passes this air through the basket (tumbler), andexhau

Page 10 - SECTION II

14NOTE: Component failure due to dry cleaning solvent fumes will VOID THE WARRANTY.E. EXHAUST REQUIREMENTS1. General Exhaust Ductwork InformationExha

Page 11 - Specifications

15IMPORTANT: Exhaust back pressure measured by a manometer in the exhaust duct must be no lessthan 0 and must not exceed 0.3 inches (0.74 mb) of water

Page 12 - B. COMPONENT IDENTIFICATION

Retain This Manual In A Safe Place For Future ReferenceFor replacement parts, contact the distributor from which the dryer was purchased or contact:MA

Page 13

16IMPORTANT: Minimum duct size for a dryer that is vented vertically is 12-inches (30.48 cm) for around duct or an equivalent of 120 square inches (77

Page 14 - SECTION III

173. Multiple Dryer (Common) VentingIf it is not feasible to provide separate exhaust ducts for each dryer, ducts from individual dryers may bechannel

Page 16

19F. ELECTRICAL INFORMATION1. Electrical RequirementsIt is your responsibility to have ALL electrical connections made by a properly licensed and com

Page 17

202. Electrical Service Specificationsa. Gas ONLYIMPORTANT: Figures shown are for non-reversing models only. For reversing models contact thefactory

Page 18 - E. EXHAUST REQUIREMENTS

213. GroundingA ground (earth) connection must be provided and installed in accordance with state and local codes. Inthe absence of these codes, grou

Page 19

22Single-Phase (1Ø) Electrical Connections LeadsBlack+PositiveWhite+NeutralGreen+GroundorL2Actual electrical wire connections are made to the L1 and L

Page 20

23The only electrical input connections to the dryer are the 3-phase (3ø) power leads (L1, L2, L3, andsometimes neutral) and ground. Single-phase (1ø

Page 21

243) 3-Phase (3ø) Wiring Connections or Hookup (for Reversing Models Only)The electrical connections on ALL 3-phase (3ø) gas dryers are made into the

Page 22

25G. GAS INFORMATIONIt is your responsibility to have ALL plumbing connections made by a qualified professional to assure that the gasplumbing instal

Page 23 - F. ELECTRICAL INFORMATION

IMPORTANTYOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and THE GASSUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THE MACHINETO ALLOW ACCESS

Page 24 - MDG-75 (Gas)

262. Technical Gas Dataa. Gas Specificationsb. Gas Connections:Inlet connection ------------ 3/4-inch N.P.T.Inlet supply size ------------ 3/4-inch N.

Page 25

273. Piping/ConnectionsALL components/materials must conform to National Fuel Gas Code Specifications ANSI Z223.1-LATESTEDITION, or in Canada, CAN/CGA

Page 26

28Consistent gas pressure is essential at ALL gas connections. It is recommended that a 3/4-inch (19.05 mm)pipe gas loop be installed in the supply l

Page 27

29H. PREPARATION FOR OPERATION/START-UPThe following items should be checked before attempting to operate the dryer:1. Read ALL “CAUTION,” “WARNING,”

Page 28

30I. PREOPERATIONAL TESTSALL dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational testshould be performe

Page 29 - G. GAS INFORMATION

313. Make a complete operational check of ALL safety related circuits:a. Door Switch(es)b. Hi-Limit Thermostatsc. Sail Switch - Gas ModelsNOTE: To che

Page 30 - TYPE OF GAS

327. Reversing Models ONLYBasket (tumbler) dryer should never be operated with less than a 30 lb (14 kg) load (dry weight). The sizeof the load will

Page 31

33K. SHUT DOWN INSTRUCTIONSIf the dryer is to be shut down (taken out of service) for a period of time, the following must be performed:1. Discontinu

Page 32

34SECTION IVSERVICE/PARTS INFORMATIONA. SERVICE1. Service must be performed by a qualified trained technician, service agency, or gas supplier. If

Page 33

35SECTION VWARRANTY INFORMATIONA. RETURNING WARRANTY CARDS1. Before any dryer leaves the factory test area, a warranty card is placed on the back si

Page 34 - I. PREOPERATIONAL TESTS

WARNINGThe dryer must never be operated with any of the back guards, outer tops, or servicepanels removed. PERSONAL INJURY OR FIRE COULD RESULT.IMPOR

Page 35

36SECTION VIROUTINE MAINTENANCEA. CLEANINGA program or schedule should be established for periodic inspection, cleaning, and removal of lint from va

Page 36

3790 DAYS1. Remove lint from around basket (tumbler), drive motors, and surrounding areas.2. Remove lint from gas valve burner area with a dusting bru

Page 37 - K. SHUT DOWN INSTRUCTIONS

38SECTION VIIPROCEDURE FOR FUNCTIONAL CHECKOF REPLACEMENT COMPONENTS1. Microprocessor Controller (Computer) Boarda. Upon completing installation of th

Page 38 - SECTION IV

39d. Verify that the motors heat and door indicator lights, on the back side of the microprocessor controller(computer) board are lit. (Refer to the

Page 39 - SECTION V

402. For Models With Johnson Controls Direct Spark Ignition (DSI) Module (G760)Theory Of Operation:Start the drying cycle. When the gas burner ignite

Page 40 - SECTION VI

41SECTION VIIIREVERSING TIMER SPIN/DWELL ADJUSTMENTSDual timer models with “reversing option” have an electric reversing timer in the electric service

Page 41 - C. LUBRICATION

42SECTION IXDATA LABEL INFORMATIONA. DATA LABELContact MAYTAGWhen contacting MAYTAG certain information is required to insure proper service and pa

Page 42 - SECTION VII

43THE DATA LABEL1. MODEL NUMBERThe model number is a number, which describes the size of the dryer and the type ofheat (gas, electric, or steam).2. SE

Page 43

44SECTION XTROUBLESHOOTINGWARNING: YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY andTHE GAS SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVEDFROM T

Page 44

45b. Failed arc suppressor (A.S.) board (for Reversing Models ONLY).c. Failed drive motor.2. Microprocessor controller (computer) motor indicator dot

Page 45 - SECTION VIII

Table of ContentsSECTION IIMPORTANT INFORMATION...3A. Receiving and Handling ..

Page 46 - SECTION IX

461. Motor is overheating and tripping out on internal overload protector...a. Motor air vents clogged with lint.b. Low voltage to motor.c. Failed mot

Page 47

47K. Microprocessor controller (computer) L.E.D. display reads “door” and the microprocessorcontroller (computer) “DOOR” L.E.D. indicator is off...1.

Page 48 - SECTION X

48Q. Dryer stops during a cycle, microprocessor controller (computer) buzzer (tone) sounds for5-seconds, and then the light emitting diode (L.E.D.) re

Page 49

492. Tripped burner manual reset hi-limit.3. Tripped lint chamber sensor bracket basket (tumbler) manual reset hi-limit switch.U. Heating unit is not

Page 50

502. Restriction in ductwork...a. Dryer back draft damper is sticking partially closed.b. Restriction/obstruction in ductwork...1) Check ductwork from

Page 51

51X. At the completion of the “AUTO” drying/cooling cycle, the load is coming out over dried...1. Percent of dryness (dryness level) of the cycle sele

Page 52

522. Impellor (fan and blower) is out of balance...a. Excessive lint build up on impellor (fan and blower).b. Failed impellor (fan and blower).3. Loos

Page 53

533. Failed drive motor.C. Drive motor (Reversing Models ONLY) operates in one (1) direction only...stops and restarts inthe same direction...1. Faile

Page 54

54H. Heating unit is not operating (no heat)...no voltage at heating unit (i.e., Gas Model - DirectSpark Ignition [DSI] module) when dryer is first st

Page 55

55c. Ignitor does not spark and module locks out (RED indicator stays on).1) Fault in high voltage (HV) wire ... break or loose connection.2) Failed i

Page 56 - TIMER MODELS

SECTION VIROUTINE MAINTENANCE ...36A. Cleaning ...

Page 57

564) Gas supply may have too low a heating value.NOTE: Lint accumulation on the sensor bracket can act as an insulator, which will affect the accuracy

Page 58 - [DSI] module)

573. Loose basket (tumbler) tie rod.4. Basket (tumbler) is out of adjustment, or adjustment bolts (hardware) are loose.5. Failed basket (tumbler) supp

Page 59

58SECTION XIBURNER and BASKET (TUMBLER)/LINT CHAMBERMANUAL RESET HI-LIMIT INSTRUCTIONSIMPORTANTMANUAL RESET HI-LIMIT INSTRUCTIONSFOR DUAL TIMER OR PHA

Page 60

Part No. 113123 1- 12/30/99-25 2- 01/04/00-100 3- 02/05/00-2004- 06/08/00-200 5- 10/19/00-200 6* 09/14/01-200

Page 61

3SECTION IIMPORTANT INFORMATIONA. RECEIVING and HANDLINGThe dryer is shipped in a protective stretch wrap cover with protective cardboard corners an

Page 62 - ADC P/N: 114093

4B. SAFETY PRECAUTIONSWARNING: For your safety, the information in this manual must be followed to minimize the risk offire or explosion or to preven

Page 63

57. A program should be established for the inspection and cleaning of lint in the heating unit area, exhaustductwork, and inside the dryer. The freq

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